Ensure fast and efficient hot water at the tap in large commercial buildings with nvent raychem hot water temperature maintenance hwat technology. The information in this design guide will allow the. Hwat system installation and operation manual h57548 important. For marine applications or where moisture is a consideration, wintergard wet heating cable is the answer. In this qrfs blog, we look at heat tracing systems, the different types, their pros and cons, installation and maintenance requirements, and major manufacturers. Electric heat tracing systems are designed to make up for the heat lost from process system equipment through the thermal insulation.
Tyco digitrace 920 series installation, operating and. Low total operating cost building operators are assured of optimal energy efficiency and low mainte. Raychem supply is your source for all raychem products including heat trace cables and accessories, cable terminations, heat shrink sleeves and heat shrink tubing. The safety and reliability of any heat tracing system depends on the quality of the. For 3core cables, the kit also includes a conductive breakout and tubing for custom core length. Certification pentair thermal management certifies that this product met its published specifications at the. Low total operating cost building operators are assured of optimal energy efficiency and low maintenance costs when an xl trace system is specified. Self limiting self regulating heat tracing cable raychem rpg provides selfregulating heating cables that automatically adjust their power output to compensate for temperature changes. Therefore, the sensor should always be fixed to the work piece. Raychem electromelt system installation and operation manual. This includes alloy 825 and copper sheath preterminated, seriesresistance mi heating cables and components. Paint and pipe coatings must be dry to the touch before heating cable installation. The installation must be compatible with local requirements applicable to electric heat tracing systems. Self qtvr electric trace heating, tyco trace heating.
Digitrace 910 series heat trace controller installation and maintenance instructions for firmware versions up to and including v3. How heating systems work an electric heating cable system uses the electric heater cable to replace the heat that is lost through the thermal insulation system. Heat trace installation manual pj438 communications. Use of the manual the installation and maintenance manual is for tyco thermal controls selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only. Te connectivity and nvent, which are unrelated companies, both sell products under the raychem brand. Tyco thermal controls is capable of handling heat tracing projects of any size and scope. The instructions in this manual and the installation instructions included with the connection. Xl trace applications identify which of the standard xl trace applications below pertain to your installation. For information regarding other applications contact your tyco thermal controls representative. Installation manuals search this extensive list to download detailed stepbystep instructions for virtually every product we sell. In some cases, the heat tracing system can be used for system heat up at initial startup or after a power shutdown. Heat traces evolution software will advise the setpoint temperature required in. Use of the manual the installation and maintenance manual is for nvent raychem selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only. Pentair tyco heat trace medium voltage accessory supply is proud to represent pentair tyco heat trace.
For the nvent warranty to apply, the instructions that are included in this manual and product packages must be followed. This manual is designed for use with nelson heat tracing systems selfregulating heater products. R xltrace selfregulating pipe freeze protection system. The installation of the electric heat tracing needs to be coordinated with the piping, insulation, electrical and instrument groups.
This installation handbook contains the criteria for installation including system design, handling, and storage of blazemaster cpvc piping systems in accordance with the applicable listingapproval agencies. Apr 30, 2018 nvent raychem xmi heating cable installation guide. For applications not specifically addressed, please contact your local representative. Since te s raychem was founded 60 years ago, as the first company to develop products using the new area of science called radiation chemistry, this family of products has been a global leader in material science, engineering, and manufacturing. Pentairtyco heat trace medium voltage accessory supply. Pressure testing of the pipe and installation of the instruments should be complete prior to the start of the heater cable installation. It should begin only after the majority of mechanical construction is complete.
Introduction design guide and installation details for selfregulating heating cable principle of operation rscc selfregulating heating cables regulate their heat output in response to changes in temperature. The aps4c snow switch when used with one, or more, compatible sensors automatically controls snowice melting heaters for minimum energy costs. Industrial heattracing installation and maintenance. Installation, maintenance and operation manual mineral insulated mi. Important for the tyco thermal controls warranty to apply, the instructions of this manual must be followed. For the tyco thermal controls warranty to apply, the instructions that are included in this manual and product packages must be followed. Trace heating, tyco trace heating, electric trace heating.
Design, installation, inspection, operation and maintenance. Lay out the trace heater on the pipe, at the 4 or 8 oclock position illustration b, securing it tightly against the pipe with attachment tape. We offer easy access to thousands of raychem products as well as many other brands to meet your electrical supply needs. For information relating to the programming, installation maintenance and troubleshooting of other 920 series products, including the dual. This manual provides information pertaining to the installation and operation of the digitrace 920 series heat trace controller operator console. It can also be used for internal tracing of water drain lines. The information contained in this document is subject to change without notice. Index product overview the digitrace 920 is a compact.
Meeting the needs of their customers is at the core of the pentair thermal management mission. This includes raychem btv, qtvr, xtv, and vpl heating cables and the appropriate raychem components. For more information contact your tyco thermal controls representative. This manual assumes that the proper heat tracing design has been completed according to the pipe freeze protection and flow maintenance design guide h55838. Design, installation and maintenance manual industrial electric heat tracing systems. Industrial heat tracing installation and maintenance manual. Raychem supply your source for all raychem products. The heating cable is installed per manufacturers instructions with approved tyco thermal controls connection kits. Termination kits to fabricate a heat tracing circuit are not addressed in detail in these installation procedures.
Pyrotenax mi cable industrial wiring installation manual. For the pentair thermal management warranty and agency approvals to apply, the instructions included in this manual and product packages must be followed. Also learn more about our monitoring products and connected solutions for virtually any application. An xl trace system includes the heating cable, power connection, splice, tee connections, controls, contactors, power distribution panels, accessories, and the tools necessary for a complete installation. We manage the heat you needtm at tyco thermal controls.
Heat shrinkable terminations ihvth ohvth lhvth application the te connectivity raychem heat shrinkable terminations are suitable for all climates, areas, and environments, even severely polluted areas, as well as for all installation conditions, including top feed installation our heat shrink accessories have been. Raychem heatshrinkable medium voltage terminations ixsu. Refer to installation instructions included with cable termination kits or contact thermon for specific instructions to fabricate heating cable. If there are no trained jointers available locally, ordering installation services from us is the first choice. Raychem xltrace system installation and operation manual. For technical support call tyco thermal controls at 800 5456258. Page 7 closedcell, waterproof thermal insulation with fireretardant, waterproof covering is used. This manual covers the installation of raychem xltrace selfregulating heating cables and con nections for commercial construction pipe systems in ordinary nonhazardous areas.
Literature is available via the tyco thermal controls web site. Installation te has welltrained and experienced jointers who are able to carry out installation at construction sites. View and download tyco frostex 9800 installation instructions and user manual online. Why youll find our electric heat tracing systems all over the world, protecting people, processes and properties. Raychem 5btv2ct heat trace self regulating heating cable.
Use of the manual this installation and maintenance manual applies to tyco thermal controls mineral insulated mi series resistance. Xl trace selfregulating pipe freeze protection system. Digitrace 920 series heat trace controller operator console. Heat trace s its selfregulating tracers should always be selected as a first option, with stabilised design as a second option controlled design occasionally, although it is the least safe form of. For over 50 years, they have recognized that innovation. Usually they are supported by local assistance provided by the contractor or the local utility. The raychem t100 is certified for use in atex hazardous areas zone 1, zone 21, zone 20. Page 1 digitrace 920 series heat trace controller installation. Typical installation details for fixing heater to pipe fittings are shown below and across.
Design, installation and maintenance manual heat trace. View and download tyco digitrace 920 series installation, operating and maintenance manual online. We can provide a complete system from electrical transformer and heat tracer panel to power connection, heating cable, end termination, glass tape and warning labels. Installation instructions process heating solutions. Also, refer to the industrial heat tracing installation and maintenance manual h57274. Te connectivitys te raychem products is synonymous with reliability in extreme environments and conditions. See table on page 27 and the xl trace system installation and operation manual h58033. Installation and maintenance instructions for firmware versions up to and including v3. Not recommended by heat trace, due to the potential of a dangerous situation occurring when the sensor, without the knowledge of the user, becomes detached from the outer sheath.
The raychem btv electric trace heating cable, qtvr electric trace heating cable, xtr electric trace heating cable and ktv electric trace heating cable, industrial range of self regulating systems are for hazardous, process control, temperature maintenance areas in nonsteam cleaning and applications subject to steam cleaning. By submitting my contact details, i agree that i would like to receive periodic updates from thermon regarding product releases, new technologies and other thermon news. Raychem heat shrinkable medium voltage terminations ixsufoxsuf for indoor and outdoor applications for polymeric cables up to 42 kv raychem indoor. Tyco frostex 9800 installation instructions and user manual. For information regarding other applications contact your nvent representative. For information regarding other applications, design assis. Installation and maintenance manual trace heating uk. Raychem brand selfregulating heating cables consist of two parallel conductors embedded in a heating core made of conductive polymer. Raychem self regulating heating cable installation youtube. Heating cables and heat tracing systems from nvent raychem to secure the temperature of your flow, process or installation. E100lr1 for 100120 v e100lr2 for 200277 v make sure voltage rating of light is the same as that of the heat tracing circuit. Initial trace heater installation begin installing the trace heater at the proposed endofcircuit location, following the guidance in the isometric system diagrams if provided. Raychem xltrace system installation and operation manual for.
For the tyco thermal controls warranty and agency approvals to apply, the instructions that are included in this manual and product packages must be followed. Heat tracing for industrial, commercial, residential nvent. By focusing on safety and utilizing the valueadded capabilities made available by raychem, pyrotenax, tracer, and digitrace products, tyco thermal controls heat tracing installations are. Lets begin by looking at when heat tracing is needed and the nfpa standards that govern this technology. See table on page 27 and the xltrace system installation and operation manual h58033. Trace pipe fittings as shown to allow easy maintenance. Consult the design specification or raychem product literature for the tracing requirements for fittings and support. This includes nvent raychem btv, hbtv, qtvr, hqtv, xtv, hxtv, ktv, vpl heating cables and the appropriate raychem components. Industrial heattracing installation and maintenance manual. Design and installation for proper design and installation, use tracecal c pro design software or the design section of the industrial product selection and design guide h56550. The highly engineered conductive core increases its heat output when the temperature falls and decreases its heat output when the. Digitrace 920 series controller pdf manual download.
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